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AUTO POSITION BUSBAR MACHINE

Auto position busbar processing machine can respectively punching, cutting, bendingcopper or aluminum busbar, with high production efficiency,equipped with automatic positioning function. Three units of busbar machine can work at the same time, without any interference. It has 3motors and a double-layer workbench.

Category:

BUSBAR PROCESSING MACHINE


Product Display

 

Product Features

 

 

 

                                

Automatic Positioning Function

 

 

Cutting:The size to be cut can be set through the touch screen for automatic positioning。

Punching:Set required punching distance and pitch on the touch screen, and the Y-axis and X-axis positions can be automatically adjusted to achieve high-precision punching without the need for marking.

Bending:Set the bent distance and angle through the touch screen, and the X-axis automatically adjusts the positioning Y-axis for CNC hydraulic control of the bending angle, achieving high-precision bending without the need for scribing.

 

 

Product Details

 

Bending CNC system can calculate various bending angles and unfolding lengths of copper busbar to save materials for users.Store multiple sets of parameters for next use without the need for repeated editing.

Equipped with coordinate drawing function, it can more intuitively display the actual coordinate effect,

Adopt Siemens PLC and Schneider Electric to ensure the safety and stability of the machine, avoiding machine fault and making it more durable.

Equipped with automatic refueling function.Adopt three power motors are used, corresponding to the punching, shearing, and folding stations, to ensure stable power for the three stations, each performing its own duties without interfering with each other.

The graduation ruler of the bending station adopts laser engraving, which will not cause damage to the bottom of the copper busbar due to friction when working.

 

Technical Parameters

Function

Item

ZTMX-303-4K

ZTMX-303-3K

ZTMX-503-4K

ZTMX-503-3K

Punching

 

 

 

 

Max power(KN)

350

350

550

550

Punching Diameter(mm)

φ4.3-φ32

φ4.3-φ32

φ4.3-φ32

φ4.3-φ32

Max size(mm)

160x12

160x12

260x16

260x16

Automatic positioning range

 

X-axis: 0-1000mm

X-axis: 0-1000mm

X-axis: 0-1000mm

X-axis: 0-1000mm

Y-axis: 0-120mm

Y-axis: 0-120mm

Y-axis: 0-220mm

Y-axis: 0-220mm

Shearing/cutting

 

 

 

Max thickness(mm)

12

12

16

16

Max width(mm)

160

160

260

260

Max power(KN)

350

350

550

550

Positioning range(mm)

0-1000mm

(Auto positioning)

0-1000mm

(manual positioning)

0-1000mm

(Auto positioning)

0-1000mm

(manual positioning)

Bending

 

 

 

 

Max power(KN)

350

350

550

550

Max width(mm)

160

160

260

260

Max vertical bending thickness (mm)

12

12

16

16

Max Automatic positioning stroke(mm)

450mm

450mm

450mm

450mm

Max horizontal bending size(mm)

110x10mm

110x10mm

110x10mm

110x10mm

Automatic positioning accuracy

mm

±0.2

±0.2

±0.2

±0.2

Power of  Motor

(KW)

14

13.5

18.5

18

Weight of machine

(T)

1.6

1.6

2.1

1.6

Outline Dimensions

(mm)

2100*1600*1500

2100*1600*1400

2100*1600*1500

2100*1600*1400

All automatic positioning lengths can be customized according to user requirements.

Sample Display

 

 

Accessory Checklist:

 

No.

Item

Quantity

1

 

 

Punching mold

 

8 sets

 

Round hole:7/9/11/13/17/21

Oval hole:11×15/13×18

2

Vertical bending mold

2 sets

(R5/R10)

3

Horizontal bending mold

1 set

4

Small bending mold

1 set(R3)

5

Die pins

2 pieces

6

Equipment manual

1 set

7

Foot switch

3 pairs

8

U-bending mold

1 piece

9

Spare proximity switch

1 piece

10

Equipment common tool

1 set

11

Punching laser positioning light

1 piece

12

Punching positioning needle

1 piece

13

Embossing mold

1 set

14

Spare sealing ring

1 piece

15

Level the ground angle

4 pieces

16

Cutting blade

1 pc (Installed on machine)

 

 

 

Packaging and Shipping

 

 

The Auto Position Busbar Machine is designed to meet the growing demand for faster, smarter, and more precise electrical busbar processing in modern industrial environments. As electrical systems become more complex and production timelines continue to shrink, manufacturers require equipment that not only improves speed, but also guarantees accuracy and consistency. This machine integrates advanced positioning technology with powerful processing capabilities, allowing operators to achieve efficient bending, punching, and cutting with minimal manual intervention. Its automated system detects busbar size, aligns workpieces, and adjusts processing positions automatically, making the entire workflow smoother, safer, and significantly more reliable.

One of the major benefits of the Auto Position Busbar Machine is its intelligent positioning system. Traditional manual measurement methods often lead to misalignment, repeated adjustments, and time-consuming recalibration. However, with automatic positioning, the machine reads preset parameters, locates workpoints, and executes operations with high precision. This eliminates human error, reduces rework, and ensures uniform part quality across large batches. The intuitive control interface allows operators to switch processing modes quickly, set custom requirements, and monitor progress in real time. Even technicians with limited experience can achieve professional-grade results thanks to the machine’s automation-focused design.

In addition to precision, the machine offers significant advantages in efficiency and cost control. By integrating multiple processing functions into a single system, it reduces the need for separate bending, punching, and cutting machines. This streamlines factory layout, lowers equipment investment, and minimizes time lost during task transitions. The machine’s robust structure and high-quality hydraulic components ensure stable force output, enabling smooth operations even during intensive workloads. With faster cycle times and reduced labor dependence, production facilities can increase daily output without hiring additional staff. Its durable build further reduces long-term maintenance and downtime, improving overall return on investment.

The Auto Position Busbar Machine also directly addresses several pain points that electrical fabrication workshops frequently encounter. Inconsistent processing accuracy, slow manual adjustments, and high labor intensity often limit production efficiency. Incorrect positioning can cause material waste, assembly issues, or electrical performance problems in finished panels. This machine solves these challenges through its automatic detection, precise alignment, and repeatable accuracy. Operators no longer need to measure each step manually, and the reduced risk of mistakes significantly improves workflow stability. The machine’s safety features also protect both operators and workpieces, offering a cleaner, safer, and more controlled environment.

Real-world applications highlight the machine’s value in various industries. In large switchgear production, it has been used to complete complex hole layouts with exceptional repeatability, ensuring flawless fit during assembly. Engineering companies benefit from its ability to handle customized busbar designs quickly, supporting project-specific requirements without delays. Maintenance teams in industrial facilities use it to produce replacement components rapidly, helping restore electrical systems with minimal downtime. A growing number of fabrication shops rely on this machine to reduce material waste, improve output consistency, and accelerate delivery schedules, ultimately enhancing customer satisfaction and competitiveness.

With its combination of automation, precision engineering, and user-friendly operation, the Auto Position Busbar Machine has become a powerful tool for modern electrical manufacturing. It enables businesses to upgrade their workflow, expand their capabilities, and meet rising production demands with confidence. For companies looking to enhance accuracy, reduce labor costs, and improve efficiency across every stage of busbar fabrication, this machine offers a high-performance solution that sets a new standard in intelligent processing.

Our Factory

Why Choose Us?

1

We have our own factory.

2

Products can be customized

3

High quality product and good price.

4

Good Pre-sale、on sale and after sales service.

5

Short delivery time.

6

Exported all over the world, with rich experience.

Honor

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